hello@metartmesh.com +86 158 0318 7372 / +61 435 598 786

Nickel Alloy C22-Hastelloy C22 wire mesh

Specification

Material: Hastelloy C22 wire

Type: Industrial Special Alloy Wire Mesh

Weave Pattern: Plain Weave, Twill Weave, Dutch Weave, Crimped Weave, etc.

Mesh Count: Custom made.

Wire Diameter: Custom made.

Width: Custom made

Length: 30M and other custom length.

GET A QUOTE

Introduction

Nickel Alloy C22 wire mesh, also known as Hastelloy® C-22 wire mesh, N06022 wire mesh, and Werkstoff's number 2.4602 wire mesh, is a nickel-molybdenum-chromium-tungsten super alloy with 56% high nickel, 22% chromium and 13% molybdenum. Both Hastelloy C22 and C276 are very important alloys in the family of Hastelloy. C22 wire mesh and C276 wire mesh have different applications in the chemical industry due to their different chemical compositions. The major difference between Hastelloy C22 and C276 is that the Hastelloy C22 is very important due to its enhanced versatility and exceptional resistance to chloride-induced pitting whereas the Hastelloy C276 is very important due to its proven performance in a wide range of aggressive chemicals.


C-22 wire mesh is a great alternative when super austenitic stainless steel wire mesh such as AL-6XN® wire mesh, 904L wire mesh, and duplex stainless steels (2205 wire mesh and 2507 wire mesh) will not withstand extremely aggressive media. This is because it is a nickel-chromium-molybdenum-tungsten alloy wire mesh with better overall resistance to uniform and localized corrosion than any other Ni-Cr-Mo alloy wire mesh.
As C-22 mesh and C276 mesh has many similarities which always lead to confusion, but C22 wire mesh has better overall corrosion resistance compared to C-276 mesh and is often referred to as the upgrade from C-276 wire mesh.
Alloy C-22 wire mesh should not be used in service temperatures above 1250°F (676℃) due to the formation of detrimental phases which form above this temperature.
Hastelloy c-22 alloy wire mesh has a density of 8.7g/cm3, less than that of C276 alloy wire mesh (8.9g/cm3). However, C22 is more expensive because the manufacturing cost of C22 is higher than that of C276. Generally, both of these 2 types of wire mesh can be replaced each other in most cases. C276 wire mesh is more versatile and the C22 wire mesh offers better performance.

EQUIVALENT STANDARDS

INDUSTEEL TRADEMARKS

UNS

ASTM

EURONORMS EN

JIS

 

N06022

N06022

EN 2.4602

NiCr21Mo14W

H 4551:2000

Chemical Composition of Nickel Alloy C-22 and Hastelloy® C22 wire mesh

 

Ni

Cr

Mo

Fe

W

Mn

Co

V

Si

C

S

P

56.0 Balance

20.0-22.5

12.5-14.5

2.0-6.0

2.5-3.5

0.5Max

2.5Max

0.35Max

.08Max

0.01Max

.02Max

.02Max

Physical Properties of Nickel Alloy C22 and Hastelloy® C22 wire mesh.

Physical Properties

°F

British Units

°C

Metric Units

Density

75

0.314 lb./in.(3)

24

8.69 g/cm(3)

Melting Range

2475-2550

1357-1399

Electrical
Resistivity

75

44.8 microhm-in.

24

1.14 microhm-m

212

48.3 microhm-in.

100

1.23 microhm-m

392

48.7 microhm-in.

200

1.24 microhm-m

572

49.3 microhm-in.

300

1.25 microhm-m

752

49.6 microhm-in.

400

1.26 microhm-m

932

49.9 microhm-in.

500

1.27 microhm-m

1112

50.2 microhm-in.

600

1.28 microhm-m

Mean Coefficient
of Thermal
Expansion

75-200

6.9 microin./in.-°F

24-93

12.4 X 10(-6)m/m-K

75-400

6.9 microin./in.-°F

24-204

12.4 X 10(-6)m/m-K

75-600

7.0 microin./in.-°F

24-316

12.6 X 10(-6)m/m-K

75-800

7.4 microin./in.-°F

24-427

13.3 X 10(-6)m/m-K

75-1000

7.7 microin./in.-°F

24-538

13.9 X 10(-6)m/m-K

75-1200

8.1 microin./in.-°F

24-649

14.6 X 10(-6)m/m-K

75-1400

8.5 microin./in.-°F

24-760

15.3 X 10(-6)m/m-K

75-1600

8.8 microin./in.-°F

24-871

15.8 X 10(-6)m/m-K

75-1800

9.0 microin./in.-°F

24-982

16.2 X 10(-6)m/m-K

Thermal
Conductivity

118

70 Btu-in/ft²-hr-°F

48

10.1 W/m-K

212

77 Btu-in/ft²-hr-°F

100

11.1 W/m-K

392

93 Btu-in/ft²-hr-°F

200

13.4 W/m-K

572

108 Btu-in/ft²-hr-°F

300

15.5 W/m-K

752

121 Btu-in/ft²-hr-°F

400

17.5 W/m-K

932

135 Btu-in/ft²-hr-°F

500

19.5 W/m-K

1112

148 Btu-in/ft²-hr-°F

600

21.3 W/m-K

Thermal
Diffusivity

70

0.004 in²/sec

21

2.7 x 10(-6)m²/s

212

0.005 in²/sec

100

3.0 x 10(-6)m²/s

392

0.005 in²/sec

200

3.5 x 10(-6)m²/s

572

0.006 in²/sec

300

3.9 x 10(-6)m²/s

752

0.007 in²/sec

400

4.2 x 10(-6)m²/s

932

0.007 in²/sec

500

4.6 x 10(-6)m²/s

1112

0.007 in²/sec

600

4.8 x 10(-6)m²/s

Specification List:

Mesh Count

/Inch

Wire Diameter

Aperture

Open Area

%

Weight (LB)

/100 Square Foot

Inch

MM

Inch

MM

1 × 1

.080

2.03

.920

23.37

84.6

41.1

2 × 2

.063

1.60

.437

11.10

76.4

51.2

3 × 3

.054

1.37

.279

7.09

70.1

56.7

4 × 4

.063

1.60

.187

4.75

56.0

104.8

4 × 4

.047

1.19

.203

5.16

65.9

57.6

5 × 5

.041

1.04

.159

4.04

63.2

54.9

6 × 6

.035

.89

.132

3.35

62.7

48.1

8 × 8

.028

.71

.097

2.46

60.2

41.1

10 × 10

.025

.64

.075

1.91

56.3

41.2

10 × 10

.020

.51

.080

2.03

64.0

26.1

12 × 12

.023

.584

.060

1.52

51.8

42.2

12 × 12

.020

.508

.063

1.60

57.2

31.6

14 × 14

.023

.584

.048

1.22

45.2

49.8

14 × 14

.020

.508

.051

1.30

51.0

37.2

16 × 16

.018

.457

.0445

1.13

50.7

34.5

18 × 18

.017

.432

.0386

.98

48.3

34.8

20 × 20

.020

.508

.0300

.76

36.0

55.2

20 × 20

.016

.406

.0340

.86

46.2

34.4

24 × 24

.014

.356

.0277

.70

44.2

31.8

30 × 30

.013

.330

.0203

.52

37.1

34.8

30 × 30

.012

.305

.0213

.54

40.8

29.4

30 × 30

.009

.229

.0243

.62

53.1

16.1

35 × 35

.011

.279

.0176

.45

37.9

29.0

40 × 40

.010

.254

.0150

.38

36.0

27.6

50 × 50

.009

.229

.0110

.28

30.3

28.4

50 × 50

.008

.203

.0120

.31

36.0

22.1

60 × 60

.0075

.191

.0092

.23

30.5

23.7

60 × 60

.007

.178

.0097

.25

33.9

20.4

70 × 70

.0065

.165

.0078

.20

29.8

20.8

80 × 80

.0065

.165

.0060

.15

23.0

23.2

80 × 80

.0055

.140

.0070

.18

31.4

16.9

80 × 80

.0047

.119

.0078

.198

39

11.39

90 × 90

.005

.127

.0061

.16

30.1

15.8

100 × 100

.0045

.114

.0055

.14

30.3

14.2

100 × 100

.004

.102

.0060

.15

36.0

11.0

100 × 100

.0035

.089

.0065

.17

42.3

8.3

 

Mesh Count/

Inch

Wire Diameter

Type of Weave

Warp wire dia.

Weft wire dia.

inch

mm

inch

mm

12x64

0.023

0.58

0.0165

0.42

Plain

14x88

0.019

0.48

0.012

0.30

Plain

14x110

0.016

0.40

0.011

0.28

Plain

24x110

0.014

0.355

0.010

0.25

Plain

Application

-Nuclear fuel reprocessing
-Pesticide production
-Phosphoric acid applications
-Pickling system components
-Plate heat exchangers
-Sulfur oxide cooling towers
-Tubular heat exchangers
-Acid production
-Waste water processing
-Pharmaceutical industries

 

GET A QUOTE

Monel Wire Mesh: A New Era in Corrosion Resistance And Durability

Today, the industrial sectors are ever in search of sophisticated super alloy materials. Monel wire mesh, a unique nickel-copper alloy, is one of the most sought-after materials due to its unrivaled strength, corrosion resistance, and flexibility. Metart Building Tech, as one of the leading exporters of super alloy wire mesh, including thehigh-performance Monel 400 wire mesh, we guarantee dependability and long-term effectiveness in the filtration industry.

An Overview of Monel 400 Wire Mesh

Monel 400 wire mesh encompasses a UNS N04400 designation, identifying it as a solid-solution nickel-copper alloy that is resistant to corrosive seawater and alkaline. This alloy is highly sought after due to its extreme resilience, unlike many typical materials, which are overused.

Distinctive Features of Monel 400 Wire Mesh

Remarkable Resistance To Corrosion

Due to the Monel 400’s pitting and corrosion resistance, it stands as one of the best candidate materials for marine, industrial, and chemical usage. Not only does Monel 400 survive in acidic and alkali conditions, but it also withstands exposure to hydrofluoric acids and sulfuric acids.

Remarkable Strength and Toughness

Monel 400’s corrosion resistance and durability in harsh environmentsare superior when it is compared to other commonly seen austenitic stainless steel wire mesh materials.

Unlike ordinary ferritic and austenitic stainless steel woven wire fabrics, Monel 400 wire mesh can endure environments with high pressure and mechanical stress.

It is appropriate for both cryogenic and high-temperature settings as it retains its integrity under very high or low temperature changes.

Monel 400 is highly suitable, and it performs efficiently in elevated conditions. It is used in heat exchangers, and also in boiler parts and other equipment responsible for thermal processes.

Some Monel 400 wire mesh rolls are readily available in our warehouse as stock, in different weaving styles like plain weave, twill weave, plain Dutch, and twill Dutch. Whenever we customize monel wire mesh for overseas wire mesh distributors or wire mesh factories, we can weave a little bit more than needed. In that case, we can keep a few common specification monel wire cloth in stock for some small projects needed in the global market.

As forthe coarse wire mesh panels to be made in Monel 400 alloy, we can quickly customize the Monel wires and draw the wires to the desired diameter and weave the wire mesh panels via pre-crimping technique, which is always fast and flexible for wire mesh panels’ manufacturing. The most widely used pattern would be the double crimped wire mesh pattern, which resembles plain weave, and there is almost no difference in their appearance when compared with plain weave wire mesh.

And the other frequently used weave pattern is inter-crimped wire mesh, which is suitable for most of the big opening coarse wire mesh, either for super alloy, or for regular austenitic stainless steel wire mesh sheets, like 304, 316.

Here with Metart Building Tech, customization based on specific application requirements can always be achieved to make your customers happy.

Specific functionality can be performed accurately by adjusting the diameters of the wire and the sizes of the opening.

Applications of Monel Wire Mesh

Monel wire mesh is versatile and is used in various applications due to its superior qualities and high efficiency in extreme conditions.

1. Marine and Offshore Industries

Monel 400 is used in seawater filtration systems, pumps, and strainers, and it does not corrode in aggressive saltwater environments.

This is key offshore oil drilling activities where components have to withstand long periods of exposure to saline conditions and need to be corrosion resistant.

2. Chemical and Petrochemical Processing

Montel 400 wire mesh is very common in chemical processing plants, especially where hazardous chemicals, acids, and alkalis are used.

In these areas, it is essential for heat exchangers, distillation units, and reactor vessels, where chemical stability is very important.

3. Aerospace and Defence

In applications pertaining to aerospace, such as fuel tanks, hydraulic lines, and turbine parts, high strength and corrosion-resistance are best served by Monel 400 wire mesh and wire cloth.

In addition, its preferred use in the military and defence is due to its ability to withstand extreme temperatures and harsh conditions.

4. Filtration and Separation Processes

In oil, gas, and water filtration systems, Monel 400 wire mesh is used for purification due to effective contaminant removal.

Its application in food processing, pharmaceuticals, and environmental filtration is due to the absence of harmful chemical reactions that would otherwise reduce its effectiveness.

Why Choose Metart Building Tech for Monel 400 Wire Mesh?

Metart Building Tech’s goal is to provide materials that are precise and of high quality. Our Monel 400 wire mesh is manufactured to the highest standards, which guarantees exceptional durability and optimal performance.

Our Commitment to Excellence:

• Premium-Quality Materials: To meet customer satisfaction, Monel 400 wire mesh is manufactured from high-grade nickel-copper alloys.

• Customization & Fabrication: In order to meet industrial requirements, we provide an array of openings, types of weave, and varying thicknesses. Regarding the finished wire mesh products, they can be made into different forms, including the most widely exported wire mesh rolls, slitted small wire cloth rolls, wire mesh panels, wire mesh discs, wire mesh rings, and their deep-processed forms, including cylinders and custom filters.

• Stringent Quality Control: To ensure repeatability and dependability, we strictly control the qualityof our output to meet ASTM E2016 and ISO9044 (industrial woven wire cloth standard).

• Global Reach & Trusted Supplier: Monel 400 wire mesh is exported all over the world with expert consultation and technical support for years. We have amassed a reputable client base due to our expertise.

Conclusion

In the circles where exceptional corrosion resistance paired with strength and longevity is needed, Monel 400 wire mesh and cloth are staples. Metart Building Tech truly caters to your business needs with premium quality bespoke Monel wire mesh rolls and panels for marine, chemical processing, and aerospace industries.

With Metart Building Tech's Monel 400 wire mesh, high performance in extreme environments is a reality.

Contact Metart Building Tech to see all our products and let us provide the expert help you need in determining the right solution for your requirements.

©COPYRIGHT METART BUILDING TEC CO., LTD  | ALL RIGHTS RESERVED | PRIVACY POLICY