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Kanthal Alloy Wire Mesh-Fecral Mesh

Specification

Material: Kanthal Alloy Wires - Fecral wires

Type: Industrial Special Alloy Wire Mesh

Weave Pattern: Plain Weave, Twill Weave, Dutch Weave, Crimped Weave, etc.

Mesh Count: Custom made.

Wire Diameter: Custom made.

Width: Custom made

Length: 30M and other custom length.

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Introduction

Fe-Cr-Al alloy wire mesh, also known as Fecral Wire Mesh or its brand name Kanthal Alloy wire mesh, is made of iron chromium aluminum-based alloys containing small amounts of reactive elements such as yttrium and zirconium.
With the high aluminum and chromium content, Fecral wire mesh can service temperature reaching to 1425ºC (2600ºF).
According to the different combination, you will have difference choices including 1Cr13Al4 wire mesh, 0Cr25Al5 wire mesh, 0Cr21Al6 wire mesh, 0Cr23Al5 wire mesh, 0Cr21Al4 wire mesh, 0Cr21Al6Nb wire mesh and 0Cr27Al7Mo2 wire mesh.

Physical Properties of Fecral Alloy wire mesh.

Brand name

1Cr13Al4

0Cr25Al5

0Cr21Al6

0Cr23Al5

0Cr21Al4

0Cr21Al6Nb

0Cr27Al7Mo2

Main chemical composition%

Cr

12.0-15.0

23.0-26.0

19.0-22.0

22.5-24.5

18.0-21.0

21.0-23.0

26.5-27.8

Al

4.0-6.0

4.5-6.5

5.0-7.0

4.2-5.0

3.0-4.2

5.0-7.0

6.0-7.0

RE

opportune
amount

opportune
amount

opportune
amount

opportune
amount

opportune
amount

opportune
amount

opportune
amount

Fe

Rest

Rest

Rest

Rest

Rest

Rest

Rest

 

 

 

 

 

 

Nb0.5

Mo1.8-2.2

Max.continuous
service temp.of
element (ºC)

950

1250

1250

1250

1100

1350

1400

Resistivity
μΩ.m,20ºC

1.25

1.42

1.42

1.35

1.23

1.45

1.53

Density
(g/cm3 )

7.4

7.10

7.16

7.25

7.35

7.10

7.10

Thermal
conductivity
KJ/m.h.ºC

52.7

46.1

63.2

60.2

46.9

46.1

45.2

Coefficient of
lines expansion
α×10-6/ºC

15.4

16.0

14.7

15.0

13.5

16.0

16.0

Melting pointºC

1450

1500

1500

1500

1500

1510

1520

Tensile strength
Mpa

580-680

630-780

630-780

630-780

600-700

650-800

680-830

Elongation at
rupture %

>16

>12

>12

>12

>12

>12

>10

Variation of
area %

65-75

60-75

65-75

65-75

65-75

65-75

65-75

Repeat bending
frequency(F/R)

>5

>5

>5

>5

>5

>5

>5

Hardness(H.B.)

200-260

200-260

200-260

200-260

200-260

200-260

200-260

Micrographic
structure

Ferrite

Ferrite

Ferrite

Ferrite

Ferrite

Ferrite

Ferrite

Magnetic
properties

Magnetic

Magnetic

Magnetic

Magnetic

Magnetic

Magnetic

Magnetic

 

Specification List:

Mesh Count

/Inch

Wire Diameter

Aperture

Open Area

%

Weight (LB)

/100 Square Foot

Inch

MM

Inch

MM

1 × 1

.080

2.03

.920

23.37

84.6

41.1

2 × 2

.063

1.60

.437

11.10

76.4

51.2

3 × 3

.054

1.37

.279

7.09

70.1

56.7

4 × 4

.063

1.60

.187

4.75

56.0

104.8

4 × 4

.047

1.19

.203

5.16

65.9

57.6

5 × 5

.041

1.04

.159

4.04

63.2

54.9

6 × 6

.035

.89

.132

3.35

62.7

48.1

8 × 8

.028

.71

.097

2.46

60.2

41.1

10 × 10

.025

.64

.075

1.91

56.3

41.2

10 × 10

.020

.51

.080

2.03

64.0

26.1

12 × 12

.023

.584

.060

1.52

51.8

42.2

12 × 12

.020

.508

.063

1.60

57.2

31.6

14 × 14

.023

.584

.048

1.22

45.2

49.8

14 × 14

.020

.508

.051

1.30

51.0

37.2

16 × 16

.018

.457

.0445

1.13

50.7

34.5

18 × 18

.017

.432

.0386

.98

48.3

34.8

20 × 20

.020

.508

.0300

.76

36.0

55.2

20 × 20

.016

.406

.0340

.86

46.2

34.4

24 × 24

.014

.356

.0277

.70

44.2

31.8

30 × 30

.013

.330

.0203

.52

37.1

34.8

30 × 30

.012

.305

.0213

.54

40.8

29.4

30 × 30

.009

.229

.0243

.62

53.1

16.1

35 × 35

.011

.279

.0176

.45

37.9

29.0

40 × 40

.010

.254

.0150

.38

36.0

27.6

50 × 50

.009

.229

.0110

.28

30.3

28.4

50 × 50

.008

.203

.0120

.31

36.0

22.1

60 × 60

.0075

.191

.0092

.23

30.5

23.7

60 × 60

.007

.178

.0097

.25

33.9

20.4

70 × 70

.0065

.165

.0078

.20

29.8

20.8

80 × 80

.0065

.165

.0060

.15

23.0

23.2

80 × 80

.0055

.140

.0070

.18

31.4

16.9

80 × 80

.0047

.119

.0078

.198

39

11.39

90 × 90

.005

.127

.0061

.16

30.1

15.8

100 × 100

.0045

.114

.0055

.14

30.3

14.2

100 × 100

.004

.102

.0060

.15

36.0

11.0

100 × 100

.0035

.089

.0065

.17

42.3

8.3

 

Mesh Count/

Inch

Wire Diameter

Type of Weave

Warp wire dia.

Weft wire dia.

inch

mm

inch

mm

12x64

0.023

0.58

0.0165

0.42

Plain

14x88

0.019

0.48

0.012

0.30

Plain

14x110

0.016

0.40

0.011

0.28

Plain

24x110

0.014

0.355

0.010

0.25

Plain

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Application

-Industrial furnace, 
-Heating appliance
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-Medical, chemical, ceramics, electronic, and other civil or industrial fields.

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Monel Wire Mesh: A New Era in Corrosion Resistance And Durability

Today, the industrial sectors are ever in search of sophisticated super alloy materials. Monel wire mesh, a unique nickel-copper alloy, is one of the most sought-after materials due to its unrivaled strength, corrosion resistance, and flexibility. Metart Building Tech, as one of the leading exporters of super alloy wire mesh, including thehigh-performance Monel 400 wire mesh, we guarantee dependability and long-term effectiveness in the filtration industry.

An Overview of Monel 400 Wire Mesh

Monel 400 wire mesh encompasses a UNS N04400 designation, identifying it as a solid-solution nickel-copper alloy that is resistant to corrosive seawater and alkaline. This alloy is highly sought after due to its extreme resilience, unlike many typical materials, which are overused.

Distinctive Features of Monel 400 Wire Mesh

Remarkable Resistance To Corrosion

Due to the Monel 400’s pitting and corrosion resistance, it stands as one of the best candidate materials for marine, industrial, and chemical usage. Not only does Monel 400 survive in acidic and alkali conditions, but it also withstands exposure to hydrofluoric acids and sulfuric acids.

Remarkable Strength and Toughness

Monel 400’s corrosion resistance and durability in harsh environmentsare superior when it is compared to other commonly seen austenitic stainless steel wire mesh materials.

Unlike ordinary ferritic and austenitic stainless steel woven wire fabrics, Monel 400 wire mesh can endure environments with high pressure and mechanical stress.

It is appropriate for both cryogenic and high-temperature settings as it retains its integrity under very high or low temperature changes.

Monel 400 is highly suitable, and it performs efficiently in elevated conditions. It is used in heat exchangers, and also in boiler parts and other equipment responsible for thermal processes.

Some Monel 400 wire mesh rolls are readily available in our warehouse as stock, in different weaving styles like plain weave, twill weave, plain Dutch, and twill Dutch. Whenever we customize monel wire mesh for overseas wire mesh distributors or wire mesh factories, we can weave a little bit more than needed. In that case, we can keep a few common specification monel wire cloth in stock for some small projects needed in the global market.

As forthe coarse wire mesh panels to be made in Monel 400 alloy, we can quickly customize the Monel wires and draw the wires to the desired diameter and weave the wire mesh panels via pre-crimping technique, which is always fast and flexible for wire mesh panels’ manufacturing. The most widely used pattern would be the double crimped wire mesh pattern, which resembles plain weave, and there is almost no difference in their appearance when compared with plain weave wire mesh.

And the other frequently used weave pattern is inter-crimped wire mesh, which is suitable for most of the big opening coarse wire mesh, either for super alloy, or for regular austenitic stainless steel wire mesh sheets, like 304, 316.

Here with Metart Building Tech, customization based on specific application requirements can always be achieved to make your customers happy.

Specific functionality can be performed accurately by adjusting the diameters of the wire and the sizes of the opening.

Applications of Monel Wire Mesh

Monel wire mesh is versatile and is used in various applications due to its superior qualities and high efficiency in extreme conditions.

1. Marine and Offshore Industries

Monel 400 is used in seawater filtration systems, pumps, and strainers, and it does not corrode in aggressive saltwater environments.

This is key offshore oil drilling activities where components have to withstand long periods of exposure to saline conditions and need to be corrosion resistant.

2. Chemical and Petrochemical Processing

Montel 400 wire mesh is very common in chemical processing plants, especially where hazardous chemicals, acids, and alkalis are used.

In these areas, it is essential for heat exchangers, distillation units, and reactor vessels, where chemical stability is very important.

3. Aerospace and Defence

In applications pertaining to aerospace, such as fuel tanks, hydraulic lines, and turbine parts, high strength and corrosion-resistance are best served by Monel 400 wire mesh and wire cloth.

In addition, its preferred use in the military and defence is due to its ability to withstand extreme temperatures and harsh conditions.

4. Filtration and Separation Processes

In oil, gas, and water filtration systems, Monel 400 wire mesh is used for purification due to effective contaminant removal.

Its application in food processing, pharmaceuticals, and environmental filtration is due to the absence of harmful chemical reactions that would otherwise reduce its effectiveness.

Why Choose Metart Building Tech for Monel 400 Wire Mesh?

Metart Building Tech’s goal is to provide materials that are precise and of high quality. Our Monel 400 wire mesh is manufactured to the highest standards, which guarantees exceptional durability and optimal performance.

Our Commitment to Excellence:

• Premium-Quality Materials: To meet customer satisfaction, Monel 400 wire mesh is manufactured from high-grade nickel-copper alloys.

• Customization & Fabrication: In order to meet industrial requirements, we provide an array of openings, types of weave, and varying thicknesses. Regarding the finished wire mesh products, they can be made into different forms, including the most widely exported wire mesh rolls, slitted small wire cloth rolls, wire mesh panels, wire mesh discs, wire mesh rings, and their deep-processed forms, including cylinders and custom filters.

• Stringent Quality Control: To ensure repeatability and dependability, we strictly control the qualityof our output to meet ASTM E2016 and ISO9044 (industrial woven wire cloth standard).

• Global Reach & Trusted Supplier: Monel 400 wire mesh is exported all over the world with expert consultation and technical support for years. We have amassed a reputable client base due to our expertise.

Conclusion

In the circles where exceptional corrosion resistance paired with strength and longevity is needed, Monel 400 wire mesh and cloth are staples. Metart Building Tech truly caters to your business needs with premium quality bespoke Monel wire mesh rolls and panels for marine, chemical processing, and aerospace industries.

With Metart Building Tech's Monel 400 wire mesh, high performance in extreme environments is a reality.

Contact Metart Building Tech to see all our products and let us provide the expert help you need in determining the right solution for your requirements.

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